AFR Processing Plants

AFR Processing Plants Specification

Blade Diameter
Up to 600 mm (customizable)

Handle Type
PLC-based automation, no manual handle

Thickness
Adjustable feed opening

Features
Continuous operation, automatic feed, dust suppression system, robust construction

Cutting Type
Rotary shearing and shredding

Application
Handling, shredding, and processing of industrial wastes and alternative fuels

Blade Material
Alloy steel with anti-wear treatment

Cutting Thickness
Adjustable according to input material

Pack Size
Plant supplied as turnkey package

Base Material
Heavy-duty mild steel structure

Type
Automatic AFR Processing Plant

Use
Processing and handling of AFR (Alternative Fuel & Raw Material) for cement and power plants

Cutter Type
High-precision rotor cutters

Cut Size
Configurable as per required particle size

Start
Automatic and manual start options

Auto-Stop
Yes, with overload protection

Motor Type
Heavy duty electric motor

Bin Capacity
Customizable based on plant design

Noise Level
Low operating noise

Basket Type
Integrated discharge container

Safety System
Equipped with emergency stop, interlock, and overload protection

Dimension (L*W*H)
Customized based on plant size

Weight
Variable as per capacity (estimated 1050 tons)

Cutting Capacity
Up to 1050 tons/hour

Power(W)
Ranges from 20,00080,000 W

Voltage
380440 V three phase

About AFR Processing Plants

The SHREDOis AFR Processing Plants are manufactured and engineered in such a manner that they are capable of shredding any kind of AFR available like MSW/RDF, Paint Sludge, Tyre, Plastic waste, Agro waste, Textile waste, FMCG waste, Industrial waste, Rubber, Plastic Drums, Soft-drink Cane, Pharmaceutical waste, Wood waste, E-waste etc. in single Processing Plant.

Effective Waste Product Destruction:No matter whether it is grimy or old, discarded or re-called stuff, these robust Processing Plants are capable of wipe out things smoothly. These plants are capable of giving output in very small size in 3D withoutput capacity range from 100TPD to 500TPDor as per requirement.

Effective Screening Arrangement:Screening arrangement is synchronized with both Primary and Secondary Shredder to provide fine shredded output material under specified capacity, also lumps screening is possible with our incorporated system.

Cost Effective:The complete SHREDOis AFR Processing Systems are constructed in such a way that they require lesser maintenance and provide more efficient performance.

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Additional Information:

Production Capacity:100TPD-500TPD
Delivery Time:4-6 months
Packaging Details:export seaworthy packing

Advanced Control and Automation

Our AFR Processing Plant leverages PLC-based automation with integrated SCADA systems, offering precise operational control and comprehensive monitoring. The automatic and manual start features, coupled with remote diagnostics and emergency safety mechanisms, deliver reliable and user-friendly plant management. Automated conveyors and variable speed drives optimize material feeding, while dust suppression ensures a safe operating environment.

Customizable and Heavy-Duty Design

Designed for flexibility, the plant accommodates various material types and process volumes. Key components like adjustable rotor cutters, configurable cut size, and adaptable conveyor systems allow processing of up to 50 tons per hour. Fabricated from heavy-duty mild steel with alloy steel anti-wear blades, the structure ensures durability even in demanding industrial conditions.

Comprehensive Service and Longevity

With remote and on-site support, the plant achieves maximum operational uptime. The package includes turnkey installation, training, and ongoing maintenance. Its robust engineering and overload protection features safeguard longevity, reducing lifecycle costs and minimizing downtime, making it a versatile asset for exporters, manufacturers, and service providers across India.

FAQ's of AFR Processing Plants:

Q: How does the PLC and SCADA integration benefit AFR processing operations?

A: The PLC and SCADA integration enables automated control and real-time monitoring of the entire processing plant. This results in enhanced process efficiency, reduced manual intervention, improved safety, and immediate response to any operational anomalies through remote diagnostics and instant alerts.

Q: What materials can be processed in this AFR plant?

A: This AFR Processing Plant is capable of handling a wide variety of solid wastes, including plastics, rubber, textiles, industrial residues, and similar alternative fuels and raw materials utilized by cement and power plants.

Q: When is on-site foundation or skid-mounted installation recommended?

A: On-site foundation is typically recommended for permanent setups where the plant will remain stationary, particularly in large industrial zones. Skid-mounted options suit clients requiring flexibility in relocation, modular expansion, or rapid deployment at different locations.

Q: Where can this processing plant be used efficiently?

A: This plant is specifically designed for use in cement and power plants seeking to utilize alternative fuels and raw materials. It is also suitable for waste management facilities that need continuous processing and reliable waste-to-fuel conversion.

Q: What is the process for adjusting cut size and thickness?

A: Cut size and feed opening thickness are both configurable before and during operation via the plant's PLC interface. High-precision rotor cutters and adjustable blade settings enable customization according to the input material and desired output specification.

Q: How does the dust suppression system enhance plant safety?

A: The dust control system reduces airborne particulates generated during shredding and discharge, maintaining a safer work environment, minimizing health risks, and ensuring compliance with environmental regulations.

Q: What are the main benefits of using this AFR Processing Plant?

A: Major benefits include automated and efficient waste processing, low noise operation, customizable capacities, robust safety features, adaptable installation, extended service life, and comprehensive support services, making it a reliable solution for heavy-duty industrial applications.